www.ScrantonStation.com
Erie Lackawanna N-Scale ModelingAtlas 48052, Erie Lackawanna GP-7 Phase I #1213Atlas 48152, Erie Lackawanna GP-7 Phase II #1409Life-Like 7948, Erie Lackawanna EMD SW8 #362
 Wiring
 
Contents
Home
Up
Latest News
Our Story
GS&SV Railroad
Scranton in N Scale
Model Inventory
Modeling Topics
Trains We're Ridden
Acknowledgements
Links
Site Map

 
Inside This Section

Wiring

Wiring is extremely important for a model railroad layout. At left are the major tools that I have used to get the job done. We have a Radio Shack soldering station, solder, two pairs of wire stripping tool and a bag of spade connectors.

The one with the blue handles is an Ideal RG-6 Coax Stripmaster Automatic Wire Stripper that I bought at Home Depot. It is really useful for separating the insulation in the middle of a bus wire as shown in this photo. I did have one from Radio Shack, but it just did do the job well. The one with the black and yellow handle is a Calterm 66270 which I picked up at Home Depot. This is useful because the quality is good and it includes a wire cutter, a stripper and a crimper for crimping the spade connectors.

The spade connectors were bought in bulk at a few cents each and are used for connecting the 14 gauge wire to terminal strips.

The soldering station from Radio Shack allows for a temperature to be set on the iron which allows for good control. I use varying weights of solder depending on the job.

The layout will run with DCC control only.

With DCC, for anything other than a table-top layout, it's pretty much given that you lay a power bus around the layout. This would typically be a larger gauge wire from which narrow gauge feeder wires run to the track.

There are many advantages to DCC, but one of the disadvantages is that when a short circuit occurs (for example, when a locomotive enters a Peco power routing turnout from the wrong direction), the booster shuts the whole layout down. Everything comes to a stop. Additionally, in this situation, the full power of the booster is sent through the track as well as the straight through the locomotive and its decoder.

To obviate this, it is useful to divide the layout into more than one power district, where each district is electrically separate from the next. Thus if there is a problem in one district, the others are unaffected.

This layout has been planned with an initial 4 power districts:

  • Main lines
  • Branch lines
  • Yard
  • Engine Service Facility

Each of these power districts has its own power bus.

My original DCC system used on the GS & SV layout is Digitrax Zephyr. This is their base unit, providing 2.5 amps of power plus the capability to run 12 locomotives at the same time. This may sound like a lot, but when you have consists, the number becomes limiting quickly on a larger layout.

Seen are the Zephyr command station/booster/throttle on the left and a UT-4 infrared throttle on the right.

The Zephyr is an excellent starter set for moving from DC to DCC. It includes the capability to use two of your existing DC throttles as throttles for DCC. These are termed jump throttles in Digitrax-speak. In reality, they are simply rheostats, providing a variable voltage input to the connectors at the back of the Zephyr which then converts the voltage into the appropriate throttle speed setting for the locomotive being controlled.

For the purposes of the Scranton layout, this is really not sufficient.

So, an upgrade to a Digitrax Radio Super Chief was in order. Pictured at left are:

  • DCC Specialties' Magna Force MF615 Power supply (not part of the Super Chief, but needed as the latter does not include a power supply).
  • Digitrax UR-91 radio/infrared transmitter/receiver.
  • Digitrax PS-15 power supply for the UR-91.
  • Digitrax DT-400 radio throttle.
  • Digitrax PM-42 power management module (not part of the Super Chief, but needed to provide 4 power districts).
  • Digitrax DC-200 command station/8A booster.
This setup will allow for 4 power districts each with its own circuit breaker, tether-free throttles (DT-400 and UT-4) plus a capacity of way more locomotives that I will have powered up at a time.

Power comes from the MF615 to the DCS-200. In the red wire, there is a master switch which is in a spot that will be accessible under the facia.

From the DCS-200, which is set to the N-scale setting (12 volts), the booster output is routed to the PM-42, between which there is also am 8 amp fast-blow fuse. Overkill? Maybe. But, although the DCS-200 is rated for a maximum output of 8 amps, there should not be anything that can cause more to hit the PM-42 with this fuse in the way.

From the PM-42 come the 4 outputs, one to each power district's power bus. The trip current can be set for the PM-42 at currents from 1.5 amps to 12 amps in 1.5 amp increments. The setting applies to all outputs. I have initially set it to 1.5 amps although this may need to be raised to 3 amps. Each output of the PM-42 could be used as a reversing unit instead. I am not using that functionality, instead using Digitrax AR-1 auto-reversing units where necessary. You can see more on the PM-42 below.

The power bus for each district is 14 gauge solid wire. I have a red wire and a black wire throughout. This wire was purchased at Home Depot at 18 cents per foot. If I had been smark, I would have bought 500 foot reels of each for $35 each because I would have spent only a few bucks extra but would have had about 250 feet spare for expansion in phase II of the development. Oh well.

From the power bus, there are track feeders, also red and black, this time in 22 gauge solid. These are limited to about 12 inches in length. There is a track feeder to pretty much every single piece of track. That's a lot of feeders but it does mean I should not suffer from voltage drop issues. I like the solid wire because I feel it is easier to bend and solder to the track.

The PM-42 is a pain to wire because it involves soldering a whole bunch of wires. Also, the gauge of wire needs to be reasonably small because of the small size of the holes in the board connector. Whereas, I have selected 14 gauge for the buses, the PM-42 has forced me to use (short lengths of) 22 gauge wire. These go to/from terminal strips which, with the PM-42, are mounted on a small board. This board is hinged to the bottom of the "C" module.

From the board, the bus wire goes to the main distribution point, from which the buses run around the modules. Inter-module gaps are bridged with terminal strips. Initially, I used Molex connectors, but decided that, although there was an extract connection at the inter-module gaps, the solution was both neater, and, IMHO, less prone to problems.

Under the main yard, there are actually two separate buses for the yard. These originate from the same point on the main distribution terminal strip and allow for shorter feeder wires. Similarly, under module A, there are two for the main line.

The photo two above shows the main distribution point, prior to the installation of the PM-42. Power arrives on the bottom of the terminal strip at the right. Jumpers provide power to the other 3 districts temporarily. This is on module C at the module C/D boundary. Note the spider web appearance. This is because a number of feeder wires have not been arranged and soldered to the appropriate bus on the D module.

The next photo shows the module B terminal strip at the B/C module boundary. This shows the terminal strips plus the original Molex connectors. The Molex connectors will be upgraded to the terminal strips.

The third photo shows a pair of track feeders on the branch line. These will be painted and hidden in the ballast.

Press to see more detailed view

The Digitrax PM-42 is a power management solution which provides 4 separate circuit-breaker protected outputs.

You can see here the mounting board that I have created for the PM-42. The top right corner shows the 12VDC connection from a Digitrax PS-12. This powers the PM-42.

The right side terminal strip is the input side. The 8A Digitrax Super Chief DCS-200 booster output connects to input #1 which is then jumpered to inputs #2, #3 and #4. The lower connection is the ground wire from the booster.

The left terminal strip has the 4 outputs. Each of these is separately protected by a circuit breaker which has been set to 1.5A (though I may find that I end up using 3A instead) with a fast trip setting. These will power the 4 power districts, one to each bus for the main, yard, engine service facility and branch power districts.

The RJ-12 connector at the bottom is the LocoNet connection. The PM-42 is programmed (or configured, if you prefer) most easily using LocoNet. It can also report status to a LocoNet monitor.

The photo here is during testing with output 4 being tested.

for more information on power distribution.

Simon's first ever effort a soldering. This track feed really worked well. Good job, Simon!

We'll put this into the layout somewhere for historical reasons, probably in the Engine Service Facility.

 
 
Erie Lackawanna - N Scale Modeling
 
Last updated: 02/19/2009